At Electro-Prep, we supply a variety of products for use in military applications including the “Spider Board” assembly highlighted here.

Electro-Prep initially built just the wire and cable products pictured here. But the customer was so impressed with the company’s technical expertise, high standards, and reliable service, that they asked us to build the entire assembly. This military contractor supplies the PCBA and we make all the solder connections and perform the final assembly work.

Production of this PCB wire harness assembly incorporates many of our in-house capabilities. For this project, we build 11 different wire harness assemblies using several different connectors and a variety of terminal types. With our state-of-the-art equipment, including computer-controlled cut and strip machines and semi-automated crimpers, we uphold very high-quality standards. Our technical assembly team lays out the wiring and makes both crimped and soldered terminations, and we tap into their precision, fine tip soldering capabilities to make the SMD connections. Nylon sleeving protects the wire from excessive wear while cable ties neatly secure the wire bundles. Each finished board undergoes 100% visual inspection and full electrical testing before they are shipped to the customer.

With our years of experience, we have a solid understanding of military specifications and specialty components. We build these products to IPC-620 and J-STD soldering standards and supply them in medium to high quantity volumes. As one of this client’s most trusted contract manufacturers with a proven track record for performance and reliability, they have increased their orders with us for this product as well as many others. Contact us directly to learn more about our entire platform of services.

Contract manufacturer specializing in custom wire harnesses, cable assemblies, box-build, electro mechanical assemblies and custom assembly. ISO 9001:2015 certified. Serving Massachusetts, New England and companies across the USA and Canada. Made in the USA.