RF/Coaxial Cable Assemblies

Cable assembliesAt Electro-Prep, we have many years of experience in manufacturing coaxial cable assemblies, granting us the ability to offer preparation, assembly, and testing services for our customers. We provide custom RF cable assemblies designed to meet the specifications and requirements of any project. All components of an RF assembly must be properly prepared and assembled to ensure optimal electrical and mechanical functions.  

Our efficient manufacturing process utilizes automated wire processing whenever possible to ensure reliable and repeatable coaxial cable assemblies. Our capabilities ensure our customers are satisfied with the quality of each cable assembly we deliver.

Ethernet Cable Assemblies

Electro-Prep manufactures a variety of ethernet cables, including CAT 5E, CAT 6, and CAT 7. Our ethernet cables support bandwidth speeds up to 10 Gigabits to suit the individual needs of our customers. We also build ethernet cables in custom lengths with unique labeling to create more personalized assemblies based on customer requirements and specifications.

Power Cable Assemblies

At Electro-Prep, we maintain a vast inventory of power cords that are ready to be designed and customized. We can perform end treatments, cut cords to desired lengths, terminate, and add end connectors to meet our customers’ specific requirements. Detachable power cord configurations are available as well.

Our power cable assemblies are compliant with the UL/CSA North American standard, and we also offer options that meet British, Japanese, European, and Australian standards.

Custom Wire Harness

We offer a variety of custom wire harness assemblies to meet a wide range of requirements and specifications. When fulfilling both high volume orders and individual custom wire harness assembly orders, our experts use an automated wire processing system and cutting-edge technology to deliver custom wire harness solutions at affordable prices. We go above and beyond to ensure that orders of any size are manufactured to the highest quality standards.

IDC Assemblies

Insulation displacement connectors (IDC) are used for terminating an insulated wire to a terminal or connector, requiring no pre-stripping of the connector’s insulation. They allow for dependable and quick assembly of terminations to discrete wires and flat ribbon cables.

At Electro-Prep, we test insulation type and thickness, wire-to-wire spacing, gauge of the wire, cable alignment, and application tooling for consistent quality. We also bolster the reliability of connections and prevent short-circuits or electrical opens by testing the continuity of the cable.

Flat & Ribbon Cable Assemblies

Custom flat and ribbon cable assemblies have high demands in requirements that continue to grow. When manufacturing custom flat and ribbon cable assemblies, it is critical to use the proper bending and labeling techniques. They must also undergo rigorous testing to make sure they meet strict standards and requirements. At Electro-Prep, we use an efficient manufacturing process to reliably manufacture every one of our custom flat and ribbon cable assemblies.

For all inquiries about our custom assemblies and other capabilities, request a quote from our specialists today.

Contract manufacturer specializing in custom wire harnesses, cable assemblies, box-build, electro mechanical assemblies and custom assembly. ISO 9001:2015 certified. Serving Massachusetts, New England and companies across the USA and Canada. Made in the USA.