At Electro-Prep, Inc., we supply the “Spider board” assembly highlighted here for use in a military application. We initially built just the wire harnesses and subassemblies, but with our technical expertise, high standards, and reliable service, over time we have evolved into the primary assembly provider for the entire PCBA assembly.
Production of this PCB wire harness assembly incorporates many of our in-house capabilities. For this project, we designed and built 11 different wire harness assemblies using rectangular connectors and a wide assortment of terminal types. With our state-of-the-art equipment, including computer-controlled cut and strip machines and semi-automated crimpers, we uphold very high-quality standards.
Our technical assembly team lays out the wiring and makes both crimped and soldered terminations. We then tap into their precision, fine tip soldering capabilities to make the SMD connections. Nylon sleeving protects the wire from excessive wear while cable ties neatly secure the wire bundles. Each finished board undergoes 100% visual inspection and full electrical testing before they are shipped to the customer.
With our years of experience, we have a solid understanding of military specifications and specialty components. We build these products to IPC-620 and J-STD soldering standards and supply them in medium to high quantity volumes. As one of this client’s most trusted contract manufacturers, with a proven track record for performance and reliability, they have increased their orders with us for this product as well as many others. Contact us directly to learn more about our entire platform of services.
Case Study Capabilities
|Project Name and Description||Printed Circuit Board (PCB) Wire Harness Assembly (Spider Board)|
|Capabilities Applied/Processes||Fine Soldering (Small)
Nylon Tubing was Added for Wire Production
11 Wire Harness Assemblies
|Equipment Used to Manufacture Part||Cutting and Stripping of Wire
Semi Automated Crimping
|Components Used||Nylon Sleeving
Variety of Different Terminals
Ribbon Cable and Discrete Wires
|Industry for Use||Military|
|In Process Testing/Inspection Performed||100 % Visual Inspection
|Volume||Medium to High|
|Delivery Location||South Coast (MA)|